USE CASES

In-Line Inspection for the Automotive Industry

Inspect a wide range of welded, cast, and stamped structural components no matter how large or complex they are.

From side beams and axles to cross car beams, underbodies, and EV battery packs; Mapvision provides you deep analytics for both product quality and process capability.

Car and Truck [Transparent

Stop Sampling. Take Full Control Over Quality. Cut Costs.

Inspect EACH part you manufacture for ALL features in real-time. Extend your capabilities in quality containment, process monitoring, and sorting.

Mapvision - Inspection 01
  • Quality Containment

  • Process Analytics

  • Sorting and Traceability

Safe Quality Containment-2

Safe Quality Containment for All Parts

  • Detect out-of-spec parts in real-time the moment they are generated and safely contain them within your facility immediately.

  • Eliminate the need for internal manual sorting and cut costs.

  • Avoid OEM line shutdowns and expensive warranty claims by delivering 100% OK parts and build a reputation.
Real-Time Process Monitoring-1

Real-Time Process Analytics

  • Monitor your process performance for each feature, component, and production cell in real-time.

  • Utilize deep-dive data to reveal complex variation patterns and trends.

  • Take preventive actions early on, prevent scrap, and cut the cost of poor quality.
Advanced Traceability-2

Virtual Sorting of Shipped Parts

  • Create and store a visual digital twin of each part you manufacture.

  • Conduct new inspections fully virtually on parts that are already shipped and replace manual sorting activities with Virtual Sorting.

  • Eliminate OEM sorting, avoid batch recalls, reduce production downtime, and reduce the cost of quality.

Inspect 3D Location, Presence Check, and GD&T Callouts in the Same Inspection Cycle

17 3D Location

3D geometric location

18 Presence Check

Presence check

19 Feature Distance

Feature distances

01 True Position

True position

03 Profile of a Line

Profile of a line

04 Profile of a Surface

Profile of a surface

05 Parallelism

Parallelism

06 Perpendicularity (Feature)

Perpendicularity

08 Angularity

Angularity

11 Flatness (Surface)

Surface flatness

12 Flatness (Derived Median Plane w M)

Surface flatness (derived median plane)

15 Concentricity

Concentricity


Application Examples

From side beams and axles to cross car beams, underbodies, and EV battery packs; Mapvision provides a robust and extensive in-line inspection solution.

Underbody

Underbody Inspection

300+

# of Features Inspected

40 seconds

Inspection Cycle Time

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BiW

Body-in-White (BiW)

500+

# of Features Inspected

40 seconds

Inspection Cycle Time

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Ladder Frame

Ladder Frame

250+

# of Features Inspected

40 seconds

Inspection Cycle Time

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Battery Module-3

EV Battery Module

800+

# of Features Inspected

35 seconds

Inspection Cycle Time

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Battery Tray

EV Battery Tray

200+

# of Features Inspected

30 seconds

Inspection Cycle Time

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Cross Car Beam

Cross Car Beam

200+

# of Features Inspected

30 seconds

Inspection Cycle Time

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Subframe-1

Subframe

150+

# of Features Inspected

30 seconds

Inspection Cycle Time

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Body Side

Body Side

250+

# of Features Inspected

40 seconds

Inspection Cycle Time

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Motorcycle Frame

Motorcycle Frame

300+

# of Features Inspected

40 seconds

Inspection Cycle Time

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Any Questions? Talk to an Expert.

Our team of experts and engineers are here to help. We can answer any questions you have, ranging from product specifications and technology to your inspection requirements and measurement plans. Feel free to drop us a message!