QualityGate_6200

Mapvision Quality Gate

Get a complete understanding of your build quality and process capability with digital multi-camera, 100% in-line inspection for automotive body and chassis components – from cross car beams to full automotive underbodies.

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100% x 100% In-Line Inspection

In-Line Inspection Redefined for High-Volume Automotive Manufacturing

Inspect 100% of Features for 100% of Production – within TAKT Time

Inspect hundreds of features at once for 3D dimensionality and presence in approx. 30 seconds within the same inspection cycle. Collect inspection images and GD&T data from each component you manufacture.

Real-Time Quality and Process Monitoring

Monitor your build quality and process performance for each component and production cell in real-time. Develop a complete and granular understanding of how your manufacturing processes behave.

Create A Complete Quality Database for Traceability 4.0

Associate each part produced with its entire visual and dimensional inspection data. Create a complete visual and quantitative memory of your production for advanced part traceability and retroactive inspection.

Capabilities

Increase Productivity. Reduce Waste. Save Time and Money.

Manufacture smarter with an advanced set of capabilities in 100% quality containment and process optimization towards zero-defect manufacturing of automotive body and chassis components – enabled by 100% x 100% in-line inspection.

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System advantages
CMM Comparable Results

Achieve GD&T measurements with ±0.02 mm repeatability and ±0.1 mm CMM correlation for hundreds of features in approx. 30 seconds.

Inspect Product Variants

With the same system, recognize and inspect product variants – or even different products of similar complexity.

No False Alarms

Avoid false NOK and OK parts. Mapvision multi-camera triangulation delivers reliable results compared to single-point optical systems.

Quick Measurement Program Updates

Add new features to be inspected or modify specifications through software – without any mechanical, on-site adjustments.

Fully Digital, Static Inspection

The inspection process is executed fully digitally and without any mechanical movement – providing flexibility, robustness, and speed.

Uniform Accuracy

Preserve consistent accuracy across all features (e.g. achieve the same measurement accuracy for both a 2mm gap and a 100mm gap).

Remote Management

From troubleshooting to updating the measurement program and analyzing results, manage your process remotely from any where. Access the inspection data both from the shop-floor and the top-floor.

Inspect Hundreds of Features in 30 Seconds

With fully digital and static inspection process, multi-camera technology, and powerful machine learning and photogrammetry algorithms; inspect hundreds of features in approximately 30 seconds.

Software Features

Digitalization and Flexibility Throughout Your Entire Inspection and Production Lifecycle

Streamline your inspection process. Analyze inspection data with intuitive interfaces, create reports, share data quickly from shop floor to top-floor, add new inspection points within minutes, and even deploy new inspection programs completely remotely.

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Learn More About System Features and Specifications

Inspection process

Fully-Digital and Fully-Automated. 100% In-Line.

Multi-Camera Image Gathering

Between 30 to 90 fixed digital cameras observe the whole volume of the part. Images of each feature is captured by multiple cameras from multiple angles. Unlike conventional sensor systems, each camera observes multiple features in each image – drastically improving both system robustness and accuracy.

Save to Image Database

Hundreds of captured images are associated with the S/N of the inspected part and saved to the image database to be passed to inspection algorithms. The images can be accessed at any point for part traceability and to conduct new inspections retroactively on previously measured features or completely new features – even after the parts have left your premises.

Inspect with Multi-Camera Triangulation

All inspections are executed by powerful machine vision and photogrammetry algorithms directly on the images collected and stored in the image database – completely digitizing the inspection process by removing the dependency on the physical presence of the part once the images are collected within seconds.

 

Transform Data into Action

Analyze the inspection data at line, cell, part, and feature level. Deploy new inspection programs within minutes, generate reports, access the inspection data from the rework station – or from the top-floor. Monitor your manufacturing operation in real-time with unparalleled granularity.

 

Retroactive Inspection

All inspections are conducted on the digital images collected from the part – removing the dependency on the physical presence of the parts to inspect features. You can conduct new inspections (e.g. additional features, updated specifications) on each part – even if the parts have left your premises.

Quality Gate 4200
Quality Gate 6200
Quality Gate 2200
for medium-sized automotive parts

Mapvision Quality Gate 4200

Mapvision Quality Gate 4200 provides you the flexibility to inspect a wide variety of medium-sized automotive parts – from cross car beams to subframes. The same equipment can be used to inspect multiple variants arriving from multiple production lines.

Accuracy
• Repeatability: +/- 0.02mm with real production parts
• Verified by MSA Type-1 and Type-2/3 tests with real production parts

Cycle Time
Approx. 30 seconds in automatic operation

Number of Inspection Points
As many as you require. Typically 50 – 300 inspection points

Max. Part Size to Inspect
• 2500mm max. length

Inspected Features
• 3D measurement with x, y and z data on each feature, including position measurement of weld studs
• Calculation of angles, distances, etc.
• Surface and edge point measurement with light projection
• Component presence checks, e.g. clip nuts

System Footprint
• 2900 x 2200mm
• Normal concrete floor, no special foundation is needed
• Custom sizes are available

 

Typical automotive parts inspected
• Cross car beams
• Subframes
• Twist beam axles
• Other medium sized components and assemblies

for Large Automotive Assemblies

Mapvision Quality Gate 6200

Mapvision Quality Gate 6200 is our largest inspection systems that offers fully digital inline camera inspection for the largest vehicle parts, such as full car frames, floor pans and Body in White. The enclosure can be designed to accommodate any product. Typically, the 6200 Series systems are installed around a conveyor system and connected to line automation.

Accuracy
• Repeatability: +/- 0.02mm
• Verified by MSA Type-1 and Type-2/3 tests conducted with real production parts

Cycle Time
30 to 60 seconds in automatic operation

Number of Inspection Points
As many as you require. Typically, 50 – 300 inspection points.

Max. Part Size to Inspect
Can accommodate any standard car or SUV body in white (BIW)

Inspected Features
•  3D measurement with x, y and z data on each feature, including position measurement of weld studs
•  Calculation of angles, distances, etc.
•  Surface and edge point measurement with light projection
•  Component presence checks, e.g. clip nuts

System Footprint
• 6900 x 3800mm (for parts up to 5500mm)
• 4500 x 3800mm (for parts up to 3500mm)
• Normal concrete floor, no special foundation is needed
• Custom sizes are available

Typical automotive parts inspected
• Body in whites (BIW)
• Body modules and underbodies
• Other large components such as ladder frames

for small automotive parts

Mapvision Quality Gate 2200

Mapvision Quality Gate 2200 is our smallest inspection unit designed to handle the inspection of small automotive parts such as trailing arms and steering knuckles. With automated loading, the system can reach extremely short inspection cycle times without any compromise.

Accuracy
• Repeatability: +/- 0.02mm
• Verified by MSA Type-1 and Type-2/3 tests conducted with real production parts

Cycle Time
Approx. 30 seconds in automatic operation

Number of Inspection Points
Up to 80 features

Max. Part Size to Inspect
330 x 860 x 320 mm (L x W x H)

Inspected Features
•  3D measurement with x, y and z data on each feature, including position measurement of weld studs
•  Calculation of angles, distances, etc.
•  Surface and edge point measurement with light projection
•  Component presence checks, e.g. clip nuts

System Footprint
• 2100 x 1600mm
• Normal concrete floor, no special foundation is needed

Typical automotive parts inspected
Small automotive parts such as trailing arms, side beams, axle components, and steering knuckles.

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