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Quality Gate 4200 Mapvision

Quality Gate 4200 Series

100% in-line inspection for cross car beams, subframes, axles, and more.

Key Facts
Cycle time
  • Measurement speed: hundreds of 3D features (x,y,z) in less than 30 seconds in automatic operation, depending on line automation and part loading
Accuracy
  • Repeatability: typically +/- 0.02 mm with real production parts
  • System performance is verified with MSA Type-1 and Type-2/3 studies, using production parts
  • Measurement self-diagnosis through multi-camera correlation calculations
Size of part
  • Standard system: 1500 x 900 x 600 mm (length x width x height)
  • Double size system: Maximum length of part approx. 2500 mm, for example underbody modules
Inspections
  • 3D measurement with x, y and z data of each feature
  • Calculation of angles, distances, etc.
  • Visual inspection with presence and orientation of components such as weld nuts, weld studs and clip nuts
Inspected parts
  • Cross car beams: welded steel, welded aluminium, die cast magnesium
  • Subframes: welded steel or aluminium
  • Twist beam axles with camber and toe measurement
  • Other body and chassis parts with similar characteristics
System Configurations
Quality Gate 4200 Automatic door

AD1 42: Automatic door

A robot loads the part from one side.

Quality Gate 4200 Automatic doors

AD2 42: Two automatic doors

A robot loads the part from one side and a second robot unloads it from the other side. This option allows for a faster loading cycle.

Quality Gate 4200 Automatic Single shuttle

AS1 42: Automatic single shuttle

The shuttle is controlled by line automation.

The part is loaded to a fixture on a moving shuttle by a robot.

Quality Gate 4200 Manual single shuttle HMI

AS1 42 MCK: Manual single shuttle with HMI kit

Manual part loading. The shuttle has a drive system that is manually controlled via a user interface terminal.

Safety fences and light curtains are included.

Quality Gate 4200 single shuttle

MS1 42: Manual single shuttle

Manual part loading and shuttle operation.

Quality Gate 4200 automatic double shuttle

AS2 42: Automatic double shuttle

A system with a double shuttle is used when two different parts are inspected in parallel. The system can incorporate a different holding fixture on each shuttle.

The shuttles are controlled by line automation.

The parts are loaded onto fixtures on moving shuttles by robots.

Quality Gate 4200 manual double shuttle HMI

AS2 42 MCK: Manual double shuttle with HMI kit

Manual part loading. The shuttles have a drive system and are manually controlled via user interface terminals.

Safety fences and light curtains are included.

Quality Gate 4200 Manual double shuttle

MS2 42: Manual double shuttle

Manual part loading and shuttle control operation. The manual double shuttle comes with a Manual operation kit that ensures one shuttle is inserted at any one time.

Quality Gate 4200 double size automatic door

AD1 42-2: Double size system with automatic door

Large Gate Unit for underbody front, middle and rear modules.

A robot loads the part from one side.

Quality Gate 4200 double size two automatic doors

AD2 42-2: Double size system with two automatic doors

Large Gate Unit for underbody front, middle and rear modules.

A robot loads the part from one side and a second robot unloads it from the other side. This option allows for a faster loading cycle